Engine
Development this is
the home of rotecradial
Rotec Aerosport
Pty Ltd has methodically researched the radial engine concept for the
home-built enthusiast for several years.
In
early 1997 the first test engine – a smaller 350cc version - was built
and successfully tested to prove the design concept. The engine was a
success and performed flawlessly. The two men then commenced construction
of the Rotec
R2800, a naturally aspirated 2.8 litre direct driven, seven cylinder,
pushrod, overhead valve radial engine.
In September
2000 Rotec ran the new
R2800 for the first time. It was a momentous occasion as it had taken
the brothers six months full time work including design & machine
time, including many late nights in the shop to have the prototype ready
for testing. “ People often don’t realise the
enormous effort it takes to realise a project of this magnitude. We could
only have achieved it on the small budget we had due to all work such
as design, machining, even pattern and die work being done 100% in house”
What
lay ahead for the new R2800 was months of ground testing and fine tuning
including a series of dynamometer tests. These tests proved to be invaluable
as the two Brothers learnt more about their exciting new creation. After
an exhaustive period of ground testing Rotec
Aerosport made the bold and exciting decision to begin a series of controlled
flight tests.
Rotec approached
“Slepcev Aviation” about the possibility of
fitting one of their new engines to what is arguably one of the safest
aircraft ever built, the well known “Slepcev Storch”. Nestor Slepcev was enthusiastic, he liked
what he saw and was prepared to give the new engine a go. He and his team
pulled out all stops to fit the R2800 to a specially modified Storch
called the “Criquet” So named after the French
radial powered version of the Fieseler design.
The
Rotec R2800
first took to the air on 1st of December 2000 on what was
to begin a series of flight tests conducted by Slepcev
Aviation and Rotec
Aerosport . The test flight was a success and there was a real sense
of achievement once the engine took off and gracefully flew around above
with that unmistakable radial sound. The two companies kept in close communication
throughout this period and Mr Slepcev was invaluable
as he relayed important data back to Rotec Aerosport
for evaluation.
After
some months and around 30 hours of flight testing a decision was made
by Rotec to
develop a Propeller Speed Reduction Unit (PSRU) to further enhance the
performance and flexibility
of the, at that time, direct driven unit.
It was apparent
that the R2800 despite its good direct drive characteristics could benefit
from a small amount of propeller speed reduction as is the case with most
small capacity engines. Rotec
Aerosport spent the next period designing and manufacturing their new
planetary PSRU which was carefully designed to fit neatly into front nose
with minimal disruption to the out side dimensions. They called on the
help of well known Australian aero-engineer Bill Whitney to do some calculations
regarding the new design. “Bill is simply the best, we are in debt to
him, few have his knowledge about all facets of aviation dynamics, he
has been very generous in his willingness to help our new company get
ahead particularly regarding technical issues”.
The (PRSU)
as mentioned earlier is in planetary configuration, at a reduction ratio
of 3:2 so engine revs are relatively low when compared to the high revving
ratios other manufactures employ.” They are literally trying to wring the
last drop of HP from their small capacity engines”. Ratios approaching
4:1 are not uncommon amongst some manufactures.
The
first tests on the new geared R2800 proved to be nothing short of a revelation;
the propeller diameter went from the direct drive 68” to 76” with more
pitch than before. The PSRU had allowed the R2800 to realise more potential
as the engine had ‘unloaded’, the propeller range had increased dramatically
allowing for more user flexibility.
The
R2800 was delivered back to “Slepcev Aviation” for continued testing. Their response was
as expected, “Fantastic” The R2800 was now in
a class of its own when it came to hauling around aircraft with high parasitic
drag such as the Storch and popular Biplane
and the like.
Continued
PSRU testing and the recent introduction of a fully scavenged lubrication
system including remote mounted oil tank. Also a revision
of the push rod tubes which has made an improvement in the oil leak department.
These have been the most recent inclusions. All engines now come standard
with these features as has been the case with all engines produced in
recent production runs, including retro fits to existing units.
As
an ongoing commitment towards achieving a product of the highest quality
Rotec
Aerosport
will leave no stone unturned in it's quest for
safety and dependability via methodical testing and performance evaluation.
Major
overhauls are to be carried out by Rotec
Aerosport
Pty Ltd until qualified distributors / servicemen are appointed. With
the exception of the cast rocker covers and intake manifold, all engine
parts are machined from solid metal by CNC (computer numerically controlled)
machine tools which results in parts with incredible structural integrity
in comparison to the inconsistent nature of castings.
For
a given capacity, the radial configuration is arguably the most effective
for hauling around
big props at low efficient RPM. High torque ratings have always been associated
with the radial engine. In layman’s terms this is the result of good bore
stroke ratio, low master and link rod angles resulting in superior transmission
of cylinder pressure to the crankshaft with all rods acting on a single
crank journal. The radial crankshaft is also very short and sturdy when
compared to its long spindly inline and flat counterparts and, as a result,
does not suffer from torsional distortion or excessive friction caused
by the accumulation of many plain bearings.
All
telling reasons why the radial engine was often described as “unstoppable”
due to its robust nature it dominated the world of piston aero engine
construction and was the configuration of choice right up to the introduction
of the gas turbine engine.
And
also, all telling reasons why you should consider a Rotec
radial engine for your aircraft. In doing so make
sure you get the genuine product. Click here
to make contact with us.
Manufactured
In Australia
Back
to the top
|