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John
Dormer Special
(David Dean)
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David
Dean's
John Dormer Special (1st of its kind):
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David
purchased the plans for the JD Special as a starting point. The aircraft
will be constructed to fit the new LSA category in the US.
The
construction process allows for a high degree of modification to suit
requirements and as such requires an experienced builder to undertake
such a project.
John
Dormer lives close by to David, and together they have calculated that
Rotec's R2800 will be suitable as far as weight and balance goes.
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Above: John Dormer designer and builder of the JD Special (similar
to a Menasco powered race plane from the 1930's.
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The
following mods are being envisaged:
- 74"
diameter prop
-
One piece aluminum Grove gear that has been extended and widened six
inches for prop clearance of 12"
- Extend
the fuselage 2" in the cockpit area. Fuselage length remains the
same as in the original design
- The
fuselage was also built flat sided vice the trapezoidal design on the
prototype making it easier to accommodate the Rotec and easier to build
- A
six inch Raven locking tail wheel will extend the distances from the
main gear wheels and the tail wheel by eight inches.
- Locate
the battery behind the seat to achieve a slightly aft CG
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The
mods in detail:
- Addition
of rear spar streamline struts, solid spruce spars versus built up spars,
strengthened wing and strut attachments at the fuselage and stronger
wing walks improve wing strength and safety.
- Fuselage
has been constructed flat sided, to better accommodate the radial engine
versus the trapezoidal design for the Continental engine used for the
JD Specil.
- Bulkheads
and stringers give a rounder and deeper appearance.
- A
Grove spring aluminum gun-drilled gear using radius blocks at the attaching
points gives increase strength and reduces weight. It is eight inches
longer to provide clearance for the R2800 propeller and gives the aircraft
a different stance.
- A
Pitts like tubular steel seat structure was welded in to provide increased
strength in the cockpit area and the cockpit length was extended rearward
two inches, although the fuselage retains the same overall length.
- A
rollover structure was added to the turtle-deck similar to a formula
one racer. It serves as the shoulder harness attaching point and frames
the small baggage compartment also.
- A
seat pan is employed to facilitate the use of an emergency parachute
instead of a fiberglass seat bolted to a cross member.
- The
horizontal stabilizer is more elliptical and is attached to fuselage
similar to the Pitts Special/Acro-Sport design to allow incidence adjustment,
if needed, rather than being welded directly to the upper longerons
as in the orginal plans.
- The
horizontal stabilizers are the same area but attach five inches further
aft at the leading edge, being more rounded than the triangular shaped
ones on the JD Special.
- Steel
straps, as utilized on the Pitts/Acro-Sport, attach the elevators and
rudder instead of welded lugs and clevis pins for increased strength
and gap reduction.
- The
rudder area has been increased approximately 20% to allow for increased
torque from the R2800.
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- A
welded in Raven four inch locking tail-wheel is employed instead of
the Maule tail wheel, which eliminates the rudder attachment and streamlines
the rear.
- Additional
structural tubing in the rear of the fuselage was added for increased
strength where the mods warranted.
- Instead
of a fiberglass turtle-deck, plywood bulkheads and spruce stringers
fabric covered form the turtle-deck, which is more rounded.
- Sheet
aluminum access panels provide access to the tail area of the aircraft
for inspection/maintenance.
- A
lift off cowling and windscreen, similar to that employed for formula
one racers, will better facilitate entry and emergency egress if needed.
It
needs to be stressed once more:
- The
original plans leave much detail to be filled in and required much research
and consultation with other builders / EAA members.
- More
detailed plans from similar aircraft, such as the Pitts Special/Acro-Sport
provided the information for many changes and improvements to the original
design The project is now similar to the original in the basic outline
only.
- The
brevity, safety issues and lack of detail in the JD Special Plans requires
an experienced builder or, one that must be ready to seek the required
filling in the details from other EAA members/experienced builders as
well as the study of building techniques available in a variety of media,
preferably both.
- The
use of the Rotec Radial in addition to this means the finished project
will likely resemble the JD Special in basic outline on
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Wing
Construction:
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Fuselage
Construction:
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Looking for more to come ...
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